Position in the Organisation:
1st Line Manager - Production planning manager
2nd Line Manager - Head of production
Direct Subordinate(s) - Inventory Assistant and Warehouse Team Leader
Overall Purpose of the Job
Purpose Statement
To oversee the entire Raw Materials & Packaging Materials (Primary/Secondary/Tertiary/ Consumables) portfolio to satisfy factory demand, while meeting the business's overall desired inventory levels, Cash landing and procurement strategy.
Education (Formal Qualification Required)
Minimum
- A degree or equivalent tertiary qualification (Preferably in Operations/ Logistics Management or in one or more of the numerical sciences) B-Tech or University Degree.
- SAP experiences essential
Experience (Experience Required and indication of time spent to gain that experience)
Describe the required experience, i.e. gained in what previous job/s or work area/s, doing what work?
- 3 years' experience in materials or production planning within a manufacturing environment.
- Proficiency in SAP for scheduling and inventory control.
- Proven ability to manage inventory levels, lead times, and optimise stock usage.
- Experience coordinating with suppliers and internal teams to ensure on-time material delivery.
- Strong analytical and problem-solving skills to interpret data and make sound planning decisions.
- FMCG/Manufacturing experience - 3 Years' +
Position Description
Material Planning & Scheduling
- Achieve a constant flow of raw materials to satisfy the production requirements and ensure that forecasts are sent to suppliers to secure materials.
- Schedule the supply of materials/components to meet production requirements and minimum stock levels.
- Day-to-day order management and management of deliveries
- Develop and maintain accurate material requirement plans for Raw Materials based on the MPS.
- Highlight variations in mix that could drive OOS & High Stock cover
- Analyse material usage trends and adjust planning parameters to improve forecasting accuracy.
- Organize and schedule raw material procurement in a timely and systematic manner
- Analyse and react to business demand planning data
Procurement & Supplier Management
- Manage the raw and packaging material procurement to meet new product launches or new market openings.
- Orders for Raw materials to be placed via Factory SAP once contracts are set up and created.
- Liaise with the Commercial team/KAM to set up and manage supplier contracts, procurement plans and KPI's.
- Track & compare Raw material orders vs delivery QTY's to ensure supplier performance is measured & possible risk is highlighted
- Establish and maintain strong relationships with key suppliers
- Support sustainability initiatives by sourcing from ethical and sustainable suppliers
- Develop contingency plans for supply disruptions (e.g., ingredient shortages, supplier non-compliance, etc.).
- Identify and qualify secondary suppliers where possible.
Inventory & Cost Management
- Track and report key functional metrics to reduce expenses, improve effectiveness, quality and to minimize risk.
- Minimise obsolete stock and ensure business is left with minimum liability.
- Develop and Report on the Raw material portfolio KPI's and provide inventory analysis on entire portfolio.
- Procure the correct levels of materials to ensure no risk of stock out or obsolescent stock.
- Forecast & accountability for Period end/Year End cash landing for entire Raw material portfolio.
- Ensure data accuracy in ERP systems
Issue Resolution & Cross-Functional Collaboration
- Resolve issues related to material shortages, delivery delays, and quality discrepancies
- Liaise with the Production Planner and Factory Operations team daily
- Coordinate with quality assurance/laboratory to ensure materials meet required standards.
- Liaise with the Raw Material and Packaging Warehouse Manager daily
- Participate in cross-functional meetings to discuss and resolve material planning and supply chain issues
- Liaise with the Raw Material and Packaging Warehouse Manager daily
- Communicate with Customer Service team Individual Market risks or opportunities.
Continuous Improvement & Systems Development
- Take initiative for building new processes and systems for improvement and implement new ideas for efficiency, accuracy, and cost control.
- Conduct regular audits of planning system parameters to prevent planning errors
Competencies (Knowledge, Skills and Behavioural Attributes)
Production process and quality control
Skills
- Excellent team and leadership management skills
Behavioral Attributes
Technological proficiency
Skills
- Strong communication and interpersonal skills
Behavioral Attributes
Financial Acumen
Skills
- Analytical thinking and problem solving
Behavioral Attributes
Supply Chain and Inventory knowledge
Skills
- Strategic planning and organizational skills
Behavioral Attributes
Regulatory compliance and sustainability
Skills
Behavioral Attributes
Vendor management and negotiation
Skills
- Proactive problem-solving
- Critical thinking
Behavioral Attributes